Heavy Duty Racking Perth | Rackman Australia
Overview of Heavy Duty Racking
Heavy duty racking is the backbone of industrial storage, designed to hold extremely heavy loads per level. At Rackman Australia, we specialise in heavy-duty racking solutions that help Perth warehouses and industrial facilities maximise space and safety. These racking systems are built from high-strength steel and engineered to handle the rigors of mining, manufacturing, and logistics operations. What is heavy-duty racking? It’s a reinforced pallet racking system capable of supporting 2,000–4,000 kg per beam level (and even more with custom engineering) (Pallet Racking). This far exceeds light or medium-duty racks, ensuring even your bulkiest stock—like steel beams, engines, or dense palletized goods—can be stored with confidence.
Our heavy duty racking uses thick-gauge steel uprights and beams, secured with high-strength locking pins and anchor bolts. Each component is designed according to Australian Standard AS 4084:2023 for steel storage racking, meaning the system meets strict requirements for structural integrity and safety. We also incorporate bracing and beam safety clips to prevent dislodgement. The result is an ultra-sturdy storage structure that optimises your warehouse footprint while safeguarding your workforce and inventory.
Key Features of Rackman’s Heavy Duty Racking
Engineered to support extremely heavy pallets and equipment, with standard configurations handling several tonnes per level. Each beam level is rated for high uniformly distributed loads, preventing overload risks
Manufactured from high-tensile steel with a protective powder-coated finish (or hot-dip galvanised for outdoor use) to resist corrosion, even in Perth’s harsh summer heat or humid environments.
Beam heights can be adjusted in increments, allowing you to reconfigure shelf spacing as your stock dimensions change. The modular design means you can extend or relocate the racking system if your warehouse grows.
- Our heavy duty racks include bolted base plates and optional rack protection accessories like column guards and guide rails to fend off forklift collisions. This helps maintain compliance with AS 4084, which recommends protecting racking uprights in high-traffic areas. We also advise annual safety inspections in line with the standard’s guidelines, ensuring your racking remains in top condition.
Available in single-deep, double-deep, or even drive-in formats to suit different storage strategies. For example, double-deep racking stores pallets two deep to increase density (up to 40% more storage than selective racking) double-deep racking, while drive-in racking allows forklift entry for high-density storage of uniform products. drive-in racking
Meeting Heavy Industry Requirements
Every feature of our heavy duty racking addresses the demanding requirements of heavy industries. Need to store very large or awkwardly shaped items? Our team can design custom bay widths or integrate a cantilever racking section for long items like pipes or timber that won’t fit on standard pallets. Worried about floor space? Heavy duty racking lets you build up, not out – leveraging vertical space without expanding your facility’s footprint. We often install racks up to 10 metres high (with appropriate lifting equipment), effectively doubling or tripling storage capacity within the same floor area.
Safety is paramount when dealing with multi-tonne loads. That’s why Rackman Australia ensures every heavy duty racking installation is certified and comes with documentation of load ratings. We’ll help you implement load signage as required by regulations, so your staff know the maximum weight each shelf can hold. The robust construction minimises sway and bounce, giving forklift operators confidence even when placing loads at top tiers. Additionally, our designs incorporate generous clearances and forklift guide rails if needed, to help forklift drivers position pallets accurately and avoid accidental impact.
For industries like mining and resources in Western Australia, heavy duty racking can be a game-changer. These sectors often deal with spare parts, heavy tools, and large components that need organized storage. With Rackman’s racking, you get a solution that withstands heavy use, impacts, and even seismic activity (important for safety-critical operations). We have supplied and installed heavy-duty racks for clients in mining, oil & gas, and major manufacturing, all of whom require absolute reliability from their storage systems.
Post-Installation Performance and Safety
Once your heavy duty racking is installed, you can expect immediate improvements in storage efficiency and workplace safety. Performance: Pallet turnaround becomes faster because every item has a designated, easily accessible spot. Employees spend less time moving things around to make space, and forklift paths are clearer. By utilising proper heavy racking, many clients report being able to store 30-50% more product in the same warehouse without crowding aisles, boosting operational throughput.
Safety: Our heavy duty racking is designed to create a safer warehouse environment. Storing heavy items on the floor or in unstable piles is a major hazard; by securing them on rated racking, you eliminate risks of toppling or product damage. The racks themselves have safety pins to lock beams in place and come with high-visibility end-of-aisle guards. Post-installation, Rackman Australia offers routine racking inspections and maintenance services (per AS 4084 recommendations) to ensure ongoing safety compliance. You’ll also find that housekeeping improves – with mesh decking or timber shelves available, even smaller items or odd-shaped loads can be stored neatly instead of cluttering the floor.
In terms of efficiency, heavy duty racking can also improve inventory management. With a well-planned rack layout (which our team will help design), you can implement systems like First-In-First-Out (FIFO) easily, or segregate inventory by zone. After installation, many clients see improved stock control and fewer lost or damaged goods. Plus, our heavy racks are compatible with accessories like wire mesh decks, which further enhance safety by preventing loose items from falling and by allowing sprinkler water to pass through in the event of a fire.
Related Products and Services
Rackman Australia provides a one-stop shop for industrial storage, so along with heavy duty racking in Perth, you have access to a range of complementary solutions:
Materials Handling Accessories:
We supply pallet cages and stillages for containing heavy loose items, which can be used in conjunction with your racking. For example, a steel stillage loaded with parts can be placed on heavy duty rack beams, making it easy to store and move bulk materials securely. See our Pallet Cages and Stillage Cages pages for more info on these storage aids.
Mezzanine Floors:
If you need even more storage space, consider a custom mezzanine floor. We design raised storage areas that integrate with heavy duty racking below, effectively creating an extra level in your warehouse. These mezzanines are built to handle heavy loads and comply with building codes, giving you safe additional floor space for offices or more storage.
Longspan Shelving & Medium-Duty Options:
Not every part of your inventory may require heavy duty racks. For lighter items or hand-picked inventory, our longspan shelving is a perfect complement. Longspan shelves can be situated in maintenance areas or parts rooms, while heavy duty pallet racks handle the bulk goods. We ensure that all systems work together for a seamless storage solution.
Design & Installation Services:
Rackman Australia offers full design and consultation services. Our experts can assess your site and recommend the optimal heavy duty racking layout, taking into account factors like product weight distribution, forklift types, and future growth. We’ll also handle the installation with our experienced Perth-based crew, ensuring every beam is level and every anchor secure. (Learn more about our Design and Consultation and Installation and Relocation services.)
Racking Inspections and Maintenance:
To help you maintain compliance and safety, we provide OHS audits and racking inspections in Perth. Our team will inspect your heavy duty racking periodically, identify any damage or wear, and carry out repairs or replacements. This service keeps your warehouse in line with Australian Standards and extends the lifespan of your racking investment.
By combining these products and services, Rackman Australia delivers a complete storage solution. For example, a client in Perth might use heavy duty pallet racking for palletized stock, cantilever racking for long-length materials, and pallet cages for scrap or returns – all sourced from us and designed to work in unison.
Call to Action – Get Your Heavy Duty Racking Solution
Ready to upgrade to a safer, higher-capacity storage system? Contact Rackman Australia’s Perth team today to discuss your heavy duty racking requirements. We’ll provide a custom solution tailored to your load profile and warehouse layout. Call us on 1300 722 626 for a consultation or contact us online to get a quote.
Rackman Australia is a trusted name in industrial storage across Western Australia and South Australia – our Capability Statement highlights our track record of delivering quality, compliant racking systems for over 15 years. Whether you operate a single-site workshop or a large distribution center, we have the expertise and stock availability to meet your needs quickly. We also welcome you to visit our warehouse or browse our online store for related equipment and accessories.
Don’t compromise on safety or efficiency. Heavy Duty Racking Perth by Rackman Australia means you’re investing in strength, reliability, and local expertise. Let us help you create a warehouse that is ready to handle the heavy loads and thrive. Get in touch today for a competitive quote and make the most of your storage space!
Nobody knows racking like Rackman Australia
We’ve got racking auditors right across Australia and will provide inspections from 20 pallet spaces to 20,000. No matter the job, what remains consistent is our level of detail, efficiency, reliability and affordability. If you’re ready to get a Perth racking audit – let’s get your storage sorted.