Mesh Decking Perth | Rackman Australia
Overview of Mesh Decking for Racks
Mesh decking refers to wire mesh panels that sit on pallet rack beams to create a shelf. They are a popular add-on for pallet racking and longspan shelving because they provide a stable surface for storing items that are not on pallets, or to catch any items that might fall off a pallet. Rackman Australia offers mesh decking in Perth to improve the safety, versatility, and compliance of your racking systems.
Our mesh decks are constructed from welded steel wire grids reinforced with steel support channels. They drop into place on the rack beams without needing fasteners, typically sitting flush with or just above the beam surface. Mesh decks come in sizes to fit standard rack bay widths and depths (e.g., common depth 840mm or 1100mm for racks, common widths 1340mm for two per bay on a 2700mm beam, etc.). We provide decks with different load ratings – standard ones often hold around 500-1000 kg per deck uniformly distributed (Mesh Decking), and heavier-duty options can go higher.
Key Features of Rackman’s Wire Mesh Decks
- Our mesh decks are made of welded steel wire, typically with a 50x100mm grid pattern (2”x4”) or similar. The wires are usually 4-6mm diameter (depending on load rating) forming the mesh. Underneath, there are steel support channels (also called struts) that run front-to-back and rest on the rack beams, taking the load. For example, a standard mesh deck might have 3 support channels for a 1000kg capacity. The entire deck is either galvanised or powder-coated. Galvanised is common, as it offers a durable, rust-resistant finish ideal for warehouses and any potential sprinkler water exposure. The robust design means these decks can handle heavy pallets or dense cartons without bending (Mesh Decking).
- By covering the open gaps between beams, mesh decking prevents items from falling through. If you store loose boxes, cases, or irregular pallets, a mesh deck acts as a safety net. Small or broken pallet pieces and product fragments won’t drop to the floor and risk injuring people or causing product damage. This is particularly important in multi-level racking where workers or equipment pass underneath stored goods.
- One of the major advantages of wire mesh decks is that they are fire-friendly. The open mesh allows water from sprinklers to reach lower levels in case of a fire, unlike solid wood or steel plate shelving that would block water (Mesh Decking). Many insurance companies and fire codes require the use of mesh decking in pallet racks to permit proper sprinkler coverage. By installing mesh decks, you enhance your warehouse’s fire safety profile – potentially lowering insurance premiums and certainly improving actual fire response. The steel mesh is also more fire-resistant than wood decking, which could ignite (Mesh Decking).
- Mesh decks let dust and dirt fall through, simplifying cleaning (you can sweep the floor instead of dust collecting on shelves) (Mesh Decking). They also allow light to filter down, improving visibility on lower rack levels (Mesh Decking). Forklift operators can see through upper levels when positioning pallets, reducing accidents. Inventory stored on mesh decks is visible from below, which can be convenient for quickly checking stock levels or identifying where an item is stored.
Despite the open design, mesh decks are strong. Our decks often support up to 1000 kg per level (or more with custom decks) (Mesh Decking). They maintain high capacity through welded wire design and reinforcing channels. This means you don’t sacrifice load ability when choosing mesh over solid boards. You can confidently place non-standard pallets, drums, or cartons on the mesh without them slipping between beams. The deck essentially turns your racking into a shelf, increasing its versatility to store anything – even hand-stacked items that aren’t on pallets.
Using Mesh Decking – Advantages in Your Operations
With mesh decks, your pallet racks become truly dual-purpose – you can store palletised goods or loose goods on the same rack. For example, you might reserve the lower level of a rack for hand-loaded cases (using mesh decks to form a shelf), while upper levels hold full pallets. If your operations change, the mesh decks can be easily relocated or added to other levels. This flexibility in storage configurations can improve warehouse utilisation significantly.
Installing mesh decking is a proactive safety measure. Even with the best training, sometimes small items fall off pallets or a pallet might break. The mesh deck will catch these, preventing injuries to people picking below or damage to products on lower racks. Also, if you’re storing something like telescoping poles or piping on a pallet, mesh decks stop the ends from drooping between beams (which could lead to a spill). Overall, it’s an inexpensive way to add a layer of protection against mishaps. Additionally, by improving sprinkler effectiveness, you protect your inventory – fires can be contained more quickly, potentially limiting damage.
Mesh decks require no special installation – simply lay them across the rack beams. They have flared ends or waterfall edges that wrap over the beam to stay in place. Rackman can install them rapidly as part of a racking project, or you can drop them in yourself. There’s no screwing or bolting needed in most cases. This also means they are easily removable if you need to temporarily create an open bay for oversized items. Maintenance is virtually nil – just periodic visual checks to ensure no excessive deformation or damage (which is rare in normal use).
If an audit or regulation requires your warehouse to upgrade for safety (be it fire code or warehouse safety standards), mesh decking is often a straightforward solution. Compared to installing sprinklers in each rack level or restricting storage patterns, adding mesh decks is a low-cost way to tick those compliance boxes. They last for decades, so it’s a one-time investment for long-term peace of mind.
Rackman’s Mesh Deck Solutions and Services
Standard Sizes:
We stock mesh decks to suit common rack sizes (e.g., decks for 838mm deep racks, 1100mm deep racks, and typical beam lengths of 2591mm/2700mm, 1829mm, etc.). Standard decks have 3 or 4 support bars depending on width and carry hefty loads. If you know your rack dimensions, we can quickly supply the fitting decks.
Custom Decking:
For unique rack dimensions or special load requirements, we can provide custom mesh decking. This might include heavier wire gauge, extra support channels for greater loads, or even stainless steel mesh if needed for food-grade applications. We’ve provided custom decks for clients storing very dense items (like metal ingots on racks) by adding more supports.
Installation:
While mesh decks are simple to install, if we’re doing a racking installation for you, we will place the mesh decks as we go to ensure a perfect fit and that all is flush. We’ll make sure waterfall edges (if present) face the correct way (usually front side) for best support. If retrofitting into an existing rack, we can also handle that swiftly – often it’s a matter of hours to deck out an entire warehouse of racking.
Inspection and Replacement:
Over time, if a mesh deck ever gets damaged (for example, by a heavy impact or corrosion in a particular environment), Rackman can replace individual decks. We keep the designs consistent so a replacement deck will match the rest in capacity and appearance. We also advise inspecting decks during your routine rack inspections – look for any sag or deformation beyond normal. Our rack inspection services include checking decking. However, given the strength of our mesh decks, issues are quite uncommon.
Integration with Rack Accessories:
Mesh decks work hand-in-hand with other rack safety items. For instance, rack back mesh (upright-mounted mesh guarding) can be used in conjunction to fully enclose a bay (useful in seismic or high-safety scenarios). We supply those as well. Also, if you use bins or smaller items on mesh decks, you might add bin fronts or small dividers – we can help source or fabricate such accessories to keep things orderly on your new “shelves.”
By choosing Rackman’s mesh decking, you’re ensuring your warehouse is safer, more compliant, and more adaptable – with minimal effort.
Get Mesh Decking for Your Racks Today
If you’re ready to enhance your existing pallet racking or are setting up new racks and want to include mesh decks from the start, Rackman Australia has you covered. We’ll get you the right decking for your needs, quickly and hassle-free.
Call us at 1300 722 626 to discuss your racking setup and how many levels you want to deck out. Our team will verify the measurements and load needs to recommend the appropriate mesh deck specification. Often, we can provide a quote immediately for standard decks and arrange prompt delivery in Perth.
You can also contact us online with info on your rack bay width, depth, and the number of shelves to cover. Photos of your racking or spec sheets help too. If you’re not sure of the details, we can visit for a quick measure-up.
For a quick look at specifications, feel free to browse our online store or resources – we detail some mesh deck options and capacities there. Remember, mesh decks are typically sold per piece, and you’ll usually use 2 or 3 pieces per rack bay depending on bay width.
Make your warehouse safer and more efficient with Mesh Decking Perth by Rackman Australia. It’s a simple upgrade with powerful benefits. Get in touch with us today, and let us help you fortify your racking with the best mesh decks available.
Nobody knows racking like Rackman Australia
We’ve got racking auditors right across Australia and will provide inspections from 20 pallet spaces to 20,000. No matter the job, what remains consistent is our level of detail, efficiency, reliability and affordability. If you’re ready to get a Perth racking audit – let’s get your storage sorted.