PALLET RACKING
Pallet Racking
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Pallet Racking
Maximise space and bang for buck
If you’ve got a warehouse and you want to boost your storage potential, pallet racking is your answer. It’s the foundation of an efficient operation, helping businesses across Australia save space and work smarter. At Rackman Australia, we provide a wide range of pallet racking solutions designed to meet the unique needs of industries nationwide.
Popular pallet racking solutions
From custom-size pallet racking to leading brands like Safetylock, we stock a comprehensive selection to every storage need.
Selective pallet racking: The most common and versatile racking system, selective pallet racking allows individual access to each pallet. Its adjustable beams accommodate a range of pallet heights, so you can handle a diverse range of goods, fast.
Hot dip galvanised (HDG) racking: Designed for the outdoors, HDG racking offers exceptional durability, withstanding even the harshest environmental conditions – including WA summers.
Double deep racking: This system stores pallets two deep, increasing storage density by up to 40% compared to standard selective racking. It requires specialised forklifts with extended reach, or tyne slippers, for easy operation.
Narrow aisle racking: Ideal for warehouses with limited space, narrow aisle racking is designed for specialised forklifts that can operate in tighter aisles. Maximising storage capacity without expanding your warehouse footprint.
Drive-in racking: Suited for high-density storage of the same product, drive-in racking allows forklifts to enter the racking structure to load and retrieve pallets. This system works great for last-in, first-out inventory management.
How to choose the right pallet racking for your needs
Selecting the right pallet racking system is essential for optimising your storage space and ensuring smooth operations in your warehouse or facility. This solution will vary depending on factors such as your inventory type, available space, and operational processes. Here are the key factors to consider when choosing pallet racking:
● Understand your needs: Match your racking system to your inventory, whether that’s perishables, machinery, or lightweight items.
● Assess your space: Balance storage and operational flow based on your available floor and vertical space.
● Check compatibility: Ensure your system works with your forklifts and the extensions you have available.
● Plan for growth: Choose flexible racking that can adapt to future needs.
● Get expert advice: Rackman Australia offers tailored, durable, and cost-effective solutions to suit your needs.
Why choose Rackman for pallet racking in Australia
1. Nationwide coverage
We proudly serve customers across Australia, providing high-quality pallet racking solutions. Whether you’re in a capital city or the regions, our reliable distribution network ensures timely delivery and support.
2. Safety-first approach
Safety is non-negotiable at Rackman Australia. All our pallet racking systems comply with Australian and International Standards, and we offer professional racking inspections to help you maintain compliance.
3. Customised solutions
We know that every business has unique storage needs, which is why our team can work closely with you for pallet racking design and consultation. Whether you’re dealing with limited space, challenging layouts, or specialised inventory, we’ve got the expertise to make it work.
4. Competitive pricing
We’ve been doing this for a while. It means we’ve built strong supplier relationships and buying power – so we can offer some of the most competitive prices in the industry. Transparent, with no hidden costs.
5. Sustainability first
At Rackman, sustainability takes priority. We’re committed to our environmental obligations, including managing the waste produced from manufacture, packing and installation.
FAQ about pallet racking
Pallet racking is a storage system designed to hold materials on pallets in horizontal rows with multiple levels. It optimises warehouse space and makes for efficient inventory management.
Regular racking inspections are essential to identify and address any damage or safety concerns. Compliance with AS 4084:2023 requires an inspection at least once a year – but it’s a great way to make sure you’re using your racking to the fullest.
Absolutely. We provide customised racking solutions tailored to your specific storage needs, including accommodating various pallet sizes, weights, and warehouse configurations.
Common Pallet Racking sizes:
Standard Stocked Pallet Racking Dimensions
| Frame Heights (mm) | Frame Depths (mm) | Beam Lengths (mm) |
| 1905mm | 609mm | 1372mm |
| 2515mm | 838mm | 1524mm |
| 3125mm | 1219mm | 1829mm |
| 3734mm | 2438mm | |
| 4343mm | 2591mm | |
| 6173mm | 2743mm | |
| 4953mm | 3048mm | |
| 7393mm | 3353mm | |
| 9222mm | 3658mm | |
| 3810mm | ||
| 4267mm | ||
| 5000mm |
Quick pallet racking stats in Australia
Standard Australian Pallet Size
- Dimensions: 1,165mm x 1,165mm (square shape)
- Weight Capacity: Typically supports up to 2,000 kg when evenly distributed.
- Material: Commonly made of hardwood or softwood, although plastic and steel options are also available.
- Compatibility: Designed to fit standard racking systems and forklifts in Australia.
Pallet Racking Dimensions
- Beam Lengths: Typically range from 1,850mm to 3,850mm, accommodating 2–3 pallets per level.
- Frame Heights: Commonly between 2,400mm to 10,000mm, with custom heights available for larger warehouses.
- Load Capacities:
- Light-duty racking supports loads of 500–1,000 kg per beam level.
- Heavy-duty racking can handle 2,000–4,000 kg per beam level.
Forklift Clearances
- For safe operation, forklifts require an additional clearance of 75mm–100mm above the top pallet load when accessing racks.
- Narrow aisle racking works with forklifts that can operate in aisles as tight as 8m wide.
Pallet Racking Standards
- All pallet racking systems in Australia must comply with AS 4084:2023:
- Annual inspections are mandatory.
- Load capacities must be clearly labelled on racking.
- Beam deflection limits must not exceed 1/200th of the span.
Environmental Factors
- Outdoor Racking: Hot-dip galvanised systems are weather-resistant and offer a lifespan of up to 25 years with minimal maintenance.
- Seismic Considerations: Warehouses in areas with seismic activity require racking systems designed to withstand earthquakes, following AS 1170.4:2007.
Industry Trends
- Automation Growth: 30–40% of Australian warehouses are now integrating automated picking systems, which influence pallet racking designs.
- Secondhand Market: The demand for second hand pallet racking has grown by 15% annually due to its cost-effectiveness and sustainability.
Economic Impact
- Investing in durable pallet racking can reduce warehouse operational costs by up to 20% through improved storage efficiency and faster inventory turnover.
Nobody knows racking like Rackman Australia
At Rackman Australia, we are committed to delivering high-quality pallet racking that enhances your warehouse efficiency and safety. With over 200 years of combined industry knowledge, we’ve seen it all – so we’re uniquely qualified to recommend the best pallet racking solution for your operation. Come see the Rackman team and tell us what you need.
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